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links to other FAQ pages [ V8 Engine Fitting Information ]
[ Rover 3.5, 3.9, 4.2
to 4.6 Conversion ] [
LPG Conversion details ] [ Fuel Injection Section ]
[ Weber 500 & SU Carbs ]
[ Mallory Ignition
Systems ] [ General
Engine Problems ] [
General Information ]
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| FAQ Weber 500 Carb Kit |
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Why do you recommend the
Weber 500? |
> SU Carburettors
have become very expensive new if indeed you can stil get them, and used ones
in good order are becoming almost mythical, Twin SU's can be used even up
to 4.6 litre (4WD) application non-race/high- torque) but it is advisable to at
least recondition them, and essential to re-jet them accordingly (even for a
camshaft or similar improvement). This should best be considered as something
that will 'work' [hopefully] until the Weber or Optimized Injection can be
purchased.
Fuel Injection, in the
above information, I offer a comparison between optimized and 'non-standard'
injection. The reason is that most second-hand injection systems (after you
have shelled out good money) are far from adequate (you
can find more info on this FAQ site) and, if you don't already have it
fitted, you will find it's far more expensive and more complicated to fit than
most would have you believe (especially the seller). So, again, in most case I
would recommend the Weber.
Difficulty associated with
added EFi to non EFi Motors, when comparing with Weber option. Converting
to injection (if not injection already) & unless you can get hold of a
later 3.9 set up, and then spend loads on it, it won't come near to the
simplicity and 'Plug and Play' power, as accociated with a simple conversion to
the Weber 500, system..
Some reasons why.
The early 3.5 injection systems were quite crude by modern standards and most
parts will need reconditioning. The Later 3.9 systems are much better, but
costs will be incurred on top as 'chipping', 'reappropriation' &
'reconditioning' costs would need to be considered, and fitting of injection
systems to non-injected engines means machining to head intake ports is
essential. Fitting/converting would also require
vehicle modifications both to fuel tank, fuel pump, fuel lines, Electrics and
many plumbing & other issues under the bonnet, plus there are likely to be
many small parts and linkage problems. Oh, and you would need to fit a fuel
pressure regulator and recondition or replace the injectors (assuming the
injection system is not already new).
Notwithstanding the
above, for 'real' highest power upgrades, the later 3.9 system (chipped
with 4.6 air-mass meter and ported intake, ( bigger throttle body etc.) takes
some beating, but you need a budget topping £1500.00 to get the best or
near best, a second hand £300.00 system would need to go this far to get
parity with the far simpler Weber conversion
Weber 500, so often the best
choice |
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| Recognizing some of the key parts of the Weber 500, (1404).
& 600 (1406). Carb. conversions. |
A
& B >are idle mixture adjusting screws,> Best way to set is screw
in completely & then about 2 full turns out and whilst checking co level
from exhaust, turn out evenly to enrich or in to weaken. C
> Another vacuum port, it can be blanked off as shown, but we have
recently found it is perhaps the best place to connect your engine breather
hoses to avoid Oil contamination of the air filter. D > is
throttle linkage.( normally supplied) E > is Petrol feed
connection. F > is primary side ( small side) or the carb
and the flap on the top is the choke flap G > Is the
secondary stage or the carb, Left of 'A'. You can see a small
vacuum port ( timed) that is used for the distributor vacuum connection.
Right of 'B'. You can see another small port ( this one is constant
vacuum) and should not be used for vacuum connection as you can see in this
picture it is also blanked off. A suitable use for this port would be vacuum
controlled devises such as vacuum operated Diff. locks etc for 4WD use if
needed.
| Why Weber / Edelbrock 500, and not Holly. |
The Holly has never
been too good at being flexible when it comes to the Rover V8 engine and it was
always a little too small for large, powerful V8's, and a little too big for
smaller, more economically minded V8s. Then came the Weber Edelbrock carb
system, and a 200-500 cfm variable has turned out to be a real winner for part
throttle economy with Throttle response, Torque and BHP gains throughout
the entire rev range, and with very smooth and enormous top-end potential on
any engine up to 5.2 Litre. |
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Weber 500 does it work
well off-road? |
This is an area with little
information available, but in our case the truth is out there working, Among
many other successful applications and many hundreds of units sold, we sponsor
a 4.6 Rally 4WD in Dubia that has been using the Weber 500 with Edelbrock High
Rise intake for over 2 years. It provides huge torque for race-spec 4WD
off-roading, and has superb manners when on road in between rally sections.
This vehicle is expected to leap from 60 ft. Sand dunes and take sliding
corners at flat-out speeds. (4.6 RPi Race Spec Engine) and the results with the
Weber are superb: no flat spots, no stalling engine, no loss of power and with
unrivalled throttle response.
A reason for this may
be the location of the Float Bowls. On the Holly (renowned for problems
off-road) the float bowls are mounted front and rear, this means that when on
steeper inclines the fuel transfer hole becomes flooded or starved and would
normally lead to engine stalling, but on the Weber the float bowls are mounted
on the sides and the fuel transfer is in the centre, so no adverse affects are
experienced on steep inclines. This makes good sense as all off-road vehicles
can stand steeper climbs and descents (rather than traversing around steep
inclines) before becoming overbalanced.
I have also used my Own
4.6 Range Rover with the Weber 500 / Edelbrock for over 9000miles, travelling
all over and subjecting it to all work loads, including Drag Racing, Off
Roading, Being a Farm Tractor (see picture gallery), Swimming, Comp.
Safari'ing, oh and normal road use too and, depending on my driving style, I
always got ...
Huge
Torque for pulling power and steep inclines
Excellent Economy (up
to 23mpg (4.6 Stage 3 Engine) on part throttle and cruise driving.
Superb performance,
(0-60 in 7.8 Seconds) and 100 up in less than 25 seconds (only when economy did
not matter).
Simple to install, set
up & maintain (we now have an LPG converter available for the Weber 500).
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Which
Vacuum port to use. for the distributor.
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There are
2 vac pipes on the Weber, which one do I use the left or the right?
It needs to be on the left hand one, when viewed from in front, this port
should have no vacuum influence at idle. The right hand side port has vacuum
all the time & can be used for our LPG active mixer (if you are running LPG
as well as petrol) or other vacuum dependant devices such as Diff-Lock etc.
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On the
Edelbrock carb there is a "PCV", port on the front and a "Power brake port", on
the back. Which pipes should I connect to these
outlets? |
If its a
PCV type connection it will be used for a brake servo, otherwise just blank
it.
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On
the Performer intake manifold (part no- Edelbrock 2198), there is no place to
connect the vacuum pipe from the diff lock. Where should this pipe
go? |
You can
use the right hand vacuum port in the carb. or drill and tap you own into the
manifold. |
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Weber 500 needs
re-jetting? |
Although this would normally
be a problem with SU, Stromberg or Holly, Carb choices. The Weber 500 system,
is so very simple to jet that we can even do it for you prior to dispatch
We have all jet &
needle sizes and data for almost all Rover V8 engine specifications that we can
normally get things spot on first time. If not we will send replacement
needles, jets to fit yourself, and even if you have changed your engine spec,
you only pay once. The cost at this time is £20.00 only, or if you want
your own complete Jet/Needle kit selection then these can be supplied
alternatively for you, for £46.00. |
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Weber 500 Carb, does it
need a special thermostat housing?
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Re-use, of your original
thermostat housing, does not allow the water outlet from the rear of the
water pump to pass coolant through the intake manifold (on some original Rover
intakes it appears to go underneath, but it actually opens up into the manifold
in the center, (underside) ).
Rover intakes have always and necessarily
had this type of coolant bypass allowing for a slight volume of coolant to
continuously circulate even when the thermostat is shut. without this required
feature, incomplete Weber installations kits will lead to problems with coolant
circulation and higher engine running temperatures,.
Ever
wondered, why? Some Carb Kits cost more than others ?.

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Here, you can see the the two threaded holes for the thermostat
housing, plus the additional water intake port, @ the '7 o'clock'
position, There are two
suitable type's of thermostat housing available in our kit, 'read
on'.
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This type 'Shown', is generally correct for most 2-wd
application's.. ie, P5, P6, SDi, MG, (inc MG'RV8), TR8, Morgan plus 8 &
most 2-wd. Kit Cars..
Notice the additional water pipe corresponding
to the manifolds coolant intake port.
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The four wheel drive version of our thermostat housing
range, is one that we have manufactured in-house & is unique for Land Rover
and Range Rover applications,
Note the angle of the top-water-hose is
changed in direction plus the additional inclusion of a water temp sender, boss
(there if you need it)...
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Because of slight imperfections/variations in the
castings of both intake manifold and the thermostat 4wd housing ,
some metal reduction may be require in the area of the housing shown,
here
Dont worry, It wont
invalidate your warranty !!!
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How to easily test for
Weak/Rich mixture (manual choke systems only)? |
Advice applies to Holly,
Webber, SU & Zenith Stromberg Carburettors, and is critical for good engine
torque economy, and efficiency (regardless of how much you spent on other
expensive bits).
The CO & HC
Emission test/set-up that you may have had carried out for your MOT or Service,
can be quite misleading. The reason for this is that they are generally only
tested at idle, or low RPM. When tested at idle this has very little reference
to your actual fuel mixture when driving, as the carburettor will now be
reliant on its needle and valve profile to correctly supply the most efficient
fuel/air ratio at all engine speeds and load conditions. When tested at low RPM
this is only relevant to low-speed, low-engine load conditions and again cannot
be of great importance.
One way of telling how
the mixtures are, without putting it on a rolling road is to introduce a little
choke at varying engine loads, and see how it responds. To See: 1, If the
performance stays the same 2, it it floods/loses power. 3, of if a power
response is apparent. This should indicate any weak mixture areas quite well,
and a richer needle should be selected. If giving choke makes no difference
then you could go slightly weaker on the needles to optimize, but only one
stage would be advisable. If giving choke worsens things, then this is a sure
indicator of an already rich mixture that should be dealt with. Also be aware
you may get different results at different engine rpm's load and choke
settings, all data is quite relevant to getting a good idea of what's happening
(who needs expensive equipment?).
If you find that you or
your engineer are having some problem getting both low HC's and Low CO's this
is likely to be a sign of worn cam lobe[s] (normally affecting only one or two
cylinders so enriching or weakening 4/8 Cyl's at once would cause the 7/8 good
cylinders to run weak/rich (depending on which way you adjusted to
compensate)), or a problem with you ignition Spark Intensity or Timing
(including correct advance systems) (see relevant section).
The best engines are
always those that are set up properly with components that are well matched and
well suited to all other aspects of the engine in which they are required to
work, and, very importantly, your actual driving requirements. Even a Ferrari
or Lamborghini engine would be slow with an inappropriate or badly set up
carb/injection system.
Some fitting questions
answered
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Throttle cable and Ratio. ( not normally an
issue.)
With my LHD Range Rover,
the link for throttle does not install correctly - it seems like the throttle
pedal has a shorter movement than the cable / carburetor fittings are supposed
to have. The result of this problem is that when putting the throttle pedal to
the floor, it is still missing about 30% of maximum travel on the carburetor
(this means the two extra ports on the carb does not open...).
Because many vehicle use
different throttle pedal leverage ratios, this can be a problem, but easy to
rectify. If you drill further up the carb linkage and relocate the throttle
cable connection. You can easily correct the ration between pedal travel and
carb throttle opening ( you may need to bend/re-shape the linkage to
accommodate the changed fixing.
Throttle Linkage, modify for lower JWR
Manifold.
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 You can see from these two close up pictures, that when using
the lower JWR Offenhauser Manifold it is required to bend the throttle linkage
as shown and to affix the throttle return spring to the rocker cover fixing
bolt., as shown from both these close up views. |
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Fuel line connection issues.
Lack of fuel lines
forced me to use the Y-link supplied on the old carburetors (in order to
successfully couple the fuel pipe to the carburetor, and keep the link back to
the fuel tank). This solution is not very proper.. Should the kit not include
these parts too? The
Kit comes with the required union to connect existing fuel hoses, however there
are many variations of connection methods, In addition, utilizing the return
feed to the tank is a good option but restricting it may be required, Strangely
enough the replaceable tip of a Mig.. Welder has the perfect minimal internal
diameter and correct external diameter to make this the almost perfect
restrainer. Unrestricted return
flow may, in extreme cases, cause carb fuel starvation at higher rpm, if you
don't restrict the return fuel flow in this way. Notwithstanding this, if
your fuel pump pressure is not to high the a return feed may not be needed at
all so you either not use it or blank it off.
The many
breather pipe(s) arrangement(s) / option(s).
There are rather more
pipes on the old carb/manifold than the new one, and I am uncertain what to do
with the extras:
Anything not required can simply be blanked off, its a universal carb so is not
specific to all fitment's but is designed & supplied to fit all manner of
Rover V8 applications.
The pipe from the top
of the radiator to the top of the manifold where the Solex carbs attach: I
presume this can be blocked off but what should I use to stop up the outlet
from the radiator?
Block it off, best to have it soldered properly but simpler ways are available
I will leave you to think what's best.
The Pulse air pipes
which attach to the air inlet side of the old Strombergs. Should I just block
these up too? You
can block them off on the head if you want, it's tidier & we can supply
blanking screws if you want.
What should I do with
the breather pipe which attaches from the back of the block (via an inlet
filter) to the air cleaner?
Leave it able to breath,
but it need not go through the air filter box as before, We can supply a small
pipe and filter that go direct onto the cover if you wish
I presume the two
rocker cover re-breather pipes should be joined together via a suitable
connector and attached to the underside of the new aircleaner via the supplied
connector? You got
it! In the kit
there is a "Plenum", hose (part no: ERC9116). Does this connect between the
breather on the rocker cover and the underside of the air filter?
There are many breather
options on the 40 year variants of Rocker covers so some will need different or
further pipes but the idea is to breath at least one of the rocker cover large
bore outlets into the Air cleaner. More on fuel
return. .
Is it necessary to plumb
in the fuel return line? At the moment I have it blocked off but will the
carburetor tend to flood at part throttle openings without it connected? No
unless you are using a very strong pump that would cause the carb to leak from
the Float Bowl, There is no need for a return unless the fuel pump is delivering a
pressure that is too high (above 5-6psi) or the fuel supply is running very
close to a hot area that may cause the Fuel to vaporize in the line, (thus a
return enabling circulation would stop this from happening), but in most cases
a return is not normally required. Water pipes and
manifolds.
Are there any hoses
available with the correct bends? I am currently using the metal pipe under the
manifold and the two rear hoses which Rover used. But at the front I have cut
my own from the hose supplied. I couldn't figure out how else to do it. The
standard hoses did not appear to come close enough. (The hoses I have trimmed
from the length of hose are rather "strangulated")?
There are so many
variants on the same theme it would not be possible to supply hoses with
correct bends for the many hundreds of different type vehicles these carbs get
fitted to. Although we have an easy solution for all. Thermostat housing.
(Two types)
The thermostat housing
you supplied has a small pipe stub cast into it, can you tell me where this
should be connected to?
To one of the water pump
outlet pipes as it passes through the intake on the way to the heater, whilst
the other goes under it or around. We would normally know which one to supply
for your needs, Vacuum port & Servo connection.
The technician fitted
the blanking plug to the PCV port on the carb rear and explained I would not
need it. The
Offenhauser manifold has a threaded port directly below this area, should I be
using this for my servo take-off, and if so do you have a fitting to suit (I
will modify a Rover part if necessary). You can use either not both, the Std
Rover one from your existing intake should fit. Water pipe (
manifold/thermostat) connection issues if converting from EFi
 ( Info only) ( Water pipes
from water pump 3.9 EFi model Variants - 3.9 EFi models. You will need to check
that the back of your water pump has both outlets, If it only has only one
outlet ( the other being blocked off) then remove the core plug to open up the
second one, this has to be done before the manifold is fitted. As you may see
from the pictures The 3.9 Serpentine type has a completely different set up as
you can see from these 2 pictures but plumbing is still basically the same.,
the water hose is connected to 1. Radiator, 1. Expansion tank, 1. Heater pipe
and 1. Water pump. More on this soon.
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Serp. type hose is different. as you can see from this layout. |
Serp
type water pump is very different to all
pre-1996 engines. |
Feedback and issues
addressed
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For 1986 R.R. V8 into MGB, the Edelbrock
manifold I got from you has a thermostat housing with bypass outlet. This
feature is not on all housings, so do I need to plumb it in or can I blank it
off? If [that's] needed where do I go into it, the second blanked off outlet on
the back of the pump or do I make an inlet in the top hose?
This is to pass water through the intake as required,
if you did not purchase (or do not have) the special Thermostat housing you
will need to procure one. You can use it as it is for now, but air
locks may be difficult to clear and the manifold will not run at the most ideal
temperature for correct fueling. Actually Weber/Edelbrock themselves don't
use the appropriate one at all and just blank it off as you suggested, but I
can assure you this is not the best or correct way to do
it.
Hi
Chris After a bit of fannying about to get the heater plumbed in I've got the
Edelbrock/Offenhauser kit installed. I was pleasantly surprised when it started
FIRST TIME! It idles smoothly and pulls like a train when the throttle is wide
open. But I've got a problem with cruising at small throttle openings and light
acceleration. When cruising - doesn't matter what speed -it 'jerks' as if the
throttle was being opened and closed. And when accelerating, if you open the
throttle smoothly it bogs-down and 'jerks' a couple of times before
accelerating away. If you 'snap' the throttle open it goes fine. I hope you can
help me sort out these teething problems. Best regards Nick Wilson
This system is plug
and play and I am happy it went well.
The Weber is probably showing up a
weakness of either: spark intensity, spark timing, timing advance function both
mechanical and vacuum, and/or cap/rotor miss-function
What ignition system, igntion timing
settings and plug wires do you have? Its important to check your distributor with regard to the
correct operation of the mechanical and vacuum advance systems, as well as
age-related wear-and-tear. This also includes the Cap and Rotor.
Hi. Ignition is via a Lucas 35D8 fitted with a
Luminition optical trigger system. The timing is set to 8 degrees BTDC. The
vacuum advance is broken - I've just got a new one and will fit it this
evening. (I have blocked the vacuum ports on the carb. body.)
Plug wires - I don't know. It seems to me,
though, that the ignition would affect full throttle performance as well? More
so a low throttle due to bad stability. I'll check the throttle pump lever
position this evening.
If you are a gambling man,
I've got 20-1 on your ignition being not only the cause of the problem but also
hiding loads more potential of what you have already invested in.
Thanks. One thing
though, I am assuming the throttle pump lever is in the middle position. (item
D) see
picture above.
Chris Hi Chris You were spot
on. It was the ignition timing. Thanks, Nick
Ignition issues are further covered here
'Click'
| Vehicle variants
& fitting issues. |
Weber & the Rover
P6 Model It has come to our
attention, that the Rover P6 at least has a mechanical throttle
linkage. The Auto kick down linkage is
easily adapted to do the job of the throttle cable (supplied with the kit)
(this means that if you have a Rover P6
you won't be needing the Universal throttle Cable but you may need this
additional linkage instead). |
Adapted Auto
Linkage
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If you have anything
to add to this section with details of your own vehicle's issues when fitting
the Weber, we would be happy to add your comments and information to this
page... Back
to Weber 500 Pages.
| Measuring Bonnet
clearance |
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From the Front With the rule placed at the base of the
Valley Gasket - Allow 21.5cm |
From the rear With the rule placed at the base of the Valley Gasket - Allow
25cm |
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From the side
With the rule placed on the Rocker
Cover - Allow 12cm With all
measurements we are allowing for 0.5cm extra bonnet clearance for the centre
wing nut. The manifold used was the Dual plane Offenhauser (the lowest
possible). If you already have a Holly carb fitted the Weber 500 will
be slightly lower on the same Manifold and is a simple conversion with no
intake mods or upgrades required.
| Customer Frequent
Questions |
Chris. Not only an excellent web site, but an excellent
response to my questions. Your company really values customer service and it
shows. Based on the information you have provided, the Weber conversion is the
best option. A couple of questions. 1.What's the
difference between the Edelbrock and Offenhauser manifolds, is it a matter of
what Engine type I have or do they offer different performance options?
The main difference is bonnet clearance, but the higher rise Edelbrock as
they tell me should have a few more BHP on the top, yet I have never noticed
any difference. 2.You mention jetting the carb for
individual needs at an additional cost. Is this based on the engine type or can
this be done when I tune the car after installation We can supply a
jetting/metering rod kit for £45.00 but as we have done so many we can
get close to what most need and charge £20.00 to swap out the jets with
what we consider you would need. If you find them too rich or weak we can
exchange for another set up by post (not often needed). 3. I have
been looking for electronic ignition, is the Mallory Dual Point `electronic`
(please excuse my ignorance)? It seems you are suggesting doing the Carbie
upgrade plus the distributor. That makes sense to me. For sure because one will only ever be as
good as the other. You can do one at a time but you'll never know what it's
capable of unless you improve all possible weaknesses and spark output, for the
V8 is an issue of aged stock systems for sure. 4. Do I need to
upgrade the fuel pump for the Weber? Not if you have a good stock or
after market one already. You will know if it can't cope as you run out of
horses at the top end and if adjusting float height does not cure it then it's
a sign of a weak pump for sure. 5. What is the cost of the Mallory
Dual Port and do I need to upgrade my coil? We supply coil and Ballast
resistor with it, as a package for £245.00 Customer comments section now
moved, 'Click here' Even more customer
feed-back, on what makes it worthwhile.
This FAQ Q/A Section is solely for
information exchange only, and RPi or its contributors accept no lability
for any issues arising from following up on our printed advice, or subsequent
cost that may arise from the same.
For our part we do our best to check all
information provided and printed is correct to the best of our knowledge. And
as V8 specialists for 15 years we don't get it wrong often.
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links to other FAQ pages [ V8 Engine Fitting Information ]
[ Rover 3.5, 3.9, 4.2
to 4.6 Conversion ] [
LPG Conversion details ] [ Fuel Injection Section ]
[ Weber 500 & SU Carbs ]
[ Mallory Ignition
Systems ] [ General
Engine Problems ] [
General Information ] |
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Prices do not include local EU.Tax.(VAT). Prices & stock are subject
to change without notice. Information and advice, as always, is free.
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